Seal Leakage Tester for Spin-on Filter
1. Type: Auto Rotary Feeding, discharging, Dry leak Testing by air pressure sensing Usage
2. Leak Testing of oil filters Power Supply:220/380V 50/60Hz
3. 4 Phase Main Air Pressure: Over 6kgf/m³
4. Air Pressure in testing: 4- 5 kgf/m³
5. Testing Capacity: 20 pcs/min.
6. Available Filter Range Diameter :Ø60 - Ø105 ( customized)
7. Height 65mm - 180mm
8. Filter Clamping: Patented Downward Clamping
9. Leakage Detection One Cycle: 30 sec.
10. Detection Range: Over 0.5 cc / 10 sec.
11. Loading / Discharging Full Automatic
1.The equipment is designed for fully automated dry leak testing of Spin-On type filters, with diameters ranging from 65 to 105 mm and heights from 65 to 180 mm, requiring no operator presence. It will efficiently receive Spin-On filters from a continuous flow slat conveyor with the open end facing downward. Once received, the machine will place the filter into the testing unit, conduct a leak test according to specified standards, and then eject the tested filter assembly onto an output slat conveyor, ensuring no damage or scuffing occurs during this process.
2.In cases where filter assemblies fail the leak test, they will be directed to a separate holding station for inspection and re-testing. The design includes features that minimize setup time, allowing for swift transitions between different jobs.
3.Once configured, the equipment operates entirely autonomously, eliminating the need for direct labor. For instance, during the leak testing process, the machine can pressurize the filter assembly to 600 kPa using air and maintain this pressure for 10 seconds while monitoring the leakage rate. The maximum permissible leakage during this 10-second interval is set at 0.5 cc at the 600 kPa air pressure. This automated system enhances efficiency and reliability in testing Spin-On filters, ensuring quality control without compromising product integrity.
4.Designed for high-efficiency quality control of spin-on type filters, this fully automated dry leak testing system eliminates the need for manual intervention, ensuring consistent and reliable testing performance. It is specifically engineered to handle spin-on filters with a diameter range of Ø60 to Ø105 mm (customizable for special requirements) and a height range of 65 mm to 180 mm, making it highly adaptable to diverse production needs.
5.The equipment operates on a 220/380V 50/60Hz power supply and relies on a 4-phase air supply system with a minimum main air pressure of 6 kgf/m³, while the testing process itself uses air pressure set between 4-5 kgf/m³ (equivalent to 400-500 kPa). Its workflow is seamlessly integrated with production lines: it automatically receives filters from a continuous flow slat conveyor, with the filter’s open end facing downward. Upon reception, the machine precisely positions the filter into the testing unit, where it employs the patented downward clamping technology to secure the filter—this design not only ensures a tight seal during testing but also prevents any damage or scuffing to the filter surface.
6.The core leak detection process follows strict standards: each testing cycle takes 30 seconds, during which the filter is pressurized to the specified level and maintained for 10 seconds. The advanced air pressure sensing technology monitors the leakage rate in real-time, with a detection range targeting leaks exceeding 0.5 cc per 10 seconds—any filter failing to meet this standard is automatically diverted to a dedicated holding station for further inspection and re-testing. For qualified filters, the system gently ejects them onto the output slat conveyor, completing the fully automated loading, testing, and discharging process.
7.Boasting an impressive testing capacity of 20 pieces per minute, this equipment significantly boosts production efficiency. Additionally, it features rapid setup capabilities, allowing for swift transitions between different filter models and minimizing downtime. Once configured, the system operates entirely autonomously, reducing labor costs while eliminating human error, thus safeguarding product integrity and enhancing overall quality control in spin-on filter manufacturing.
