Full-auto Rotary Pleating Production Line: Functions and Advantages
2026-03-06
Full-auto Rotary Pleating Production Line: Functions and Advantages
The JSMRGT-600F Full-auto Rotary ECO Filter Paper Pleating Production Line is a state-of-the-art automated device exclusively engineered for the pleating process of environmental protection filter cores. Integrating seven core mechanisms—automatic feeding, slitting, heating and humidifying, dot counting, roller impression, wave forming, and heating setting—it is adaptable for processing filter cores with a width ranging from 30mm to 600mm and a pleat height adjustable between 10mm and 50mm. With a production speed flexibly controllable from 0 to 30m/min, it fully meets the diverse production demands of environmental filter cores and stands as the optimal choice for filter manufacturing enterprises.
In terms of functional design, the equipment achieves full-process automation and precise control. Equipped with a Chinese-English bilingual touch screen operation interface, it features easy operation and visual parameter adjustment, supporting formula storage, reading and downloading for quick product specification switching, which greatly improves production change efficiency. It is fitted with an automatic dotting and counting function that accurately marks filter paper according to filter core length, simplifying filter core slitting. The slitting section adopts imported slitting knives for smooth, burr-free cutting edges, and the humidifying mechanism enhances filter paper toughness, effectively preventing crushing during the impression process. Driven by a synchronous motor, the roller impression and wave forming mechanisms ensure the impression spacing is precisely matched to the filter core pleat height, delivering high dimensional accuracy in forming with no operating noise. Additionally, the independent glue machine control system allows flexible adjustment of glue volume and pump speed, and the heating setting mechanism can control the temperature from normal atmospheric temperature to 300℃, ensuring the formed filter cores maintain a stable shape and are resistant to deformation.
The equipment boasts prominent advantages in performance and practicality. The main motor and conveyor motor are perfectly matched with a frequency converter for speed regulation, adapting to different production conditions. The automatic feeding device significantly reduces the manual labor intensity of operators. Powered by 380V/50Hz electricity and 0.6MPa compressed air, it features stable power output. All electrical and pneumatic components follow unified specifications, facilitating easy maintenance and replacement. With a scientifically designed overall structure, it only requires a level floor and reserved reasonable operating space for installation, operating without high temperature, dust or other pollution, complying with workshop production environment requirements. Moreover, multiple safety protections are in place, including emergency stop buttons, protective covers and various safety signs, with clear operation and maintenance norms, effectively safeguarding the safety of operators.
With the advantages of high automation, precise processing accuracy, stable and low-noise operation, and convenient operation and maintenance, the JSMRGT-600F Full-auto Rotary Pleating Production Line can significantly improve the production efficiency and product quality of environmental protection filter cores, providing strong support for the large-scale and standardized production of filter manufacturing enterprises.
The JSMRGT-600F Full-auto Rotary ECO Filter Paper Pleating Production Line is a state-of-the-art automated device exclusively engineered for the pleating process of environmental protection filter cores. Integrating seven core mechanisms—automatic feeding, slitting, heating and humidifying, dot counting, roller impression, wave forming, and heating setting—it is adaptable for processing filter cores with a width ranging from 30mm to 600mm and a pleat height adjustable between 10mm and 50mm. With a production speed flexibly controllable from 0 to 30m/min, it fully meets the diverse production demands of environmental filter cores and stands as the optimal choice for filter manufacturing enterprises.
In terms of functional design, the equipment achieves full-process automation and precise control. Equipped with a Chinese-English bilingual touch screen operation interface, it features easy operation and visual parameter adjustment, supporting formula storage, reading and downloading for quick product specification switching, which greatly improves production change efficiency. It is fitted with an automatic dotting and counting function that accurately marks filter paper according to filter core length, simplifying filter core slitting. The slitting section adopts imported slitting knives for smooth, burr-free cutting edges, and the humidifying mechanism enhances filter paper toughness, effectively preventing crushing during the impression process. Driven by a synchronous motor, the roller impression and wave forming mechanisms ensure the impression spacing is precisely matched to the filter core pleat height, delivering high dimensional accuracy in forming with no operating noise. Additionally, the independent glue machine control system allows flexible adjustment of glue volume and pump speed, and the heating setting mechanism can control the temperature from normal atmospheric temperature to 300℃, ensuring the formed filter cores maintain a stable shape and are resistant to deformation.
The equipment boasts prominent advantages in performance and practicality. The main motor and conveyor motor are perfectly matched with a frequency converter for speed regulation, adapting to different production conditions. The automatic feeding device significantly reduces the manual labor intensity of operators. Powered by 380V/50Hz electricity and 0.6MPa compressed air, it features stable power output. All electrical and pneumatic components follow unified specifications, facilitating easy maintenance and replacement. With a scientifically designed overall structure, it only requires a level floor and reserved reasonable operating space for installation, operating without high temperature, dust or other pollution, complying with workshop production environment requirements. Moreover, multiple safety protections are in place, including emergency stop buttons, protective covers and various safety signs, with clear operation and maintenance norms, effectively safeguarding the safety of operators.
With the advantages of high automation, precise processing accuracy, stable and low-noise operation, and convenient operation and maintenance, the JSMRGT-600F Full-auto Rotary Pleating Production Line can significantly improve the production efficiency and product quality of environmental protection filter cores, providing strong support for the large-scale and standardized production of filter manufacturing enterprises.
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