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Mesh Flattening Machine

Mesh Flattening Machine

Mesh Flattening Machine
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Mesh Flattening Machine
wire-mesh-flattening-machine is specialized equipment designed to flatten or smooth out wire mesh that may be uneven, crumpled, or have irregularities due to manufacturing, transportation, or storage. This process improves the mesh’s flatness, precision, and usability for various applications. Below is a detailed overview of its functions, working principle, components, and applications.
Wire mesh roll is loaded onto the unwind stand → tension is applied to straighten the mesh.
Mesh enters the flattening rollers → pressure from upper/lower rollers smooths out waves or bends.
Guiding plates ensure the mesh remains centered during processing.
Optional brushing unit cleans the mesh surface.
Flattened mesh is wound into a roll or cut into sheets → ready for further fabrication (e.g., welding, punching, or assembly).
 

Component

Role

Unwind Stand

Holds the wire mesh roll and controls unwinding speed.

Flattening Rollers

Upper and lower rollers that apply pressure to flatten the mesh.

Roller Adjustment System

Mechanism (e.g., handwheel or motorized) to change roller spacing.

Tensioning Units

Maintain consistent mesh tension during feeding and flattening.

Guiding Rails/Plates

Keep the mesh aligned and prevent misalignment.

Cutting Device

Cuts the flattened mesh into specified lengths (optional).

Drive System

Motors and gears that power the rollers (e.g., 3–5 kW motors).

 
Mesh thickness0.3~1mm
Max.mesh width≦1200mm
Speed of shaft8circles/min
Motor power7.5kw
Power supply380v/50hz
M/C weight3000kg
M/C size2300×1400×1400mm(L×W×H)
 
Maintenance Tips
Regularly clean rollers to remove debris or metal shavings.
Lubricate moving parts (e.g., roller bearings, adjustment mechanisms) to prevent wear.
Check roller alignment and tensioning systems for accuracy.