Filter Paper Hotmelt Gluing Machine
JSMRZ-1000
Quantity:
Hot Melt Filter Paper Edge Bonding Machine:
Technical Specifications and Applications
This machine is specifically designed for the hot melt edge bonding process of pleated filter paper, using hot melt adhesive to bond the ends of folded filter paper, forming structurally stable filter elements. Key applications include:
This machine is specifically designed for the hot melt edge bonding process of pleated filter paper, using hot melt adhesive to bond the ends of folded filter paper, forming structurally stable filter elements. Key applications include:
Air Filter Production: Suitable for end-sealing pleated filter media in automotive cabin filters, industrial dust filters, etc., preventing edge cracking or air leakage.
Liquid Filtration: Used for fixing pleated paper in water treatment filters and oil filters, ensuring the filter media remains stable under high pressure (e.g., hydraulic system filters with pressure resistance ≥30bar).
High-Efficiency Bonding: Leveraging the rapid curing properties of hot melt adhesives (e.g., EVA, PA series), the bonding strength reaches 5-8N/mm² with a curing time <5 seconds, meeting the demands of high-speed production lines.
Liquid Filtration: Used for fixing pleated paper in water treatment filters and oil filters, ensuring the filter media remains stable under high pressure (e.g., hydraulic system filters with pressure resistance ≥30bar).
High-Efficiency Bonding: Leveraging the rapid curing properties of hot melt adhesives (e.g., EVA, PA series), the bonding strength reaches 5-8N/mm² with a curing time <5 seconds, meeting the demands of high-speed production lines.
Production Efficiency | 25 pieces/min |
Power Supply | 380V/50Hz |
Filter Paper Height | ≤1000mm |
Machine Weight | 450kg |
Hot Melt Capacity | 10kg |
Heating Power | 6kW |
Air Pressure | 0.6MPa |
Process Features and Intelligent Design
Precision Gluing Control
Glue Path Optimization: A servo motor drives the glue gun along the filter paper ends, supporting linear, zigzag, and other gluing paths. The glue line width is adjustable (1-3mm), with positioning accuracy ≤±0.5mm.
Anti-Dripping Technology: The glue gun is equipped with an air pressure back-suction device to instantly shut off the glue outlet when stopping, reducing the defect rate from 5% to 0.8%.
Efficient Hot Melt System
Rapid Heating: The glue tank heats up from ambient temperature to operating temperature (180℃) in just 15 minutes and enters energy-saving standby mode when idle (energy consumption reduced by 40%).
Dynamic Glue Volume Adjustment: The PLC program sets the glue volume per filter element (accuracy ±0.1g). For example, a 50mm pleat height filter uses approximately 2.5g of glue, saving 20% compared to manual application.
Ergonomics and Safety Protection
One-Touch Operation: The touchscreen interface displays real-time production data, glue volume, and fault codes, supporting storage of 10 common product parameters (e.g., paper height, glue line length).
Safety Interlocks: Insulated protective layers are installed in high-temperature areas, and the protective door locks automatically during operation. An emergency stop button halts the machine within 2 seconds.
Precision Gluing Control
Glue Path Optimization: A servo motor drives the glue gun along the filter paper ends, supporting linear, zigzag, and other gluing paths. The glue line width is adjustable (1-3mm), with positioning accuracy ≤±0.5mm.
Anti-Dripping Technology: The glue gun is equipped with an air pressure back-suction device to instantly shut off the glue outlet when stopping, reducing the defect rate from 5% to 0.8%.
Efficient Hot Melt System
Rapid Heating: The glue tank heats up from ambient temperature to operating temperature (180℃) in just 15 minutes and enters energy-saving standby mode when idle (energy consumption reduced by 40%).
Dynamic Glue Volume Adjustment: The PLC program sets the glue volume per filter element (accuracy ±0.1g). For example, a 50mm pleat height filter uses approximately 2.5g of glue, saving 20% compared to manual application.
Ergonomics and Safety Protection
One-Touch Operation: The touchscreen interface displays real-time production data, glue volume, and fault codes, supporting storage of 10 common product parameters (e.g., paper height, glue line length).
Safety Interlocks: Insulated protective layers are installed in high-temperature areas, and the protective door locks automatically during operation. An emergency stop button halts the machine within 2 seconds.
Maintenance and Capacity Planning
Daily Maintenance
Glue Tank Cleaning: Clean the inner wall of the glue tank weekly with a special solvent to prevent glue carbonization and blockage.
Air Pressure Inspection: Check daily for stable air supply, as a 0.1MPa pressure drop can reduce glue output by approximately 8%.
Capacity Expansion
Integrated Production Line: Link with upstream pleating machines and downstream filter assembly machines to form a fully automated line, increasing capacity to 50 pieces/min (requires a dual-station feeding system).
Adhesive Type Expansion: Optional dual-component glue gun modules support high-strength adhesives like epoxy resin, expanding into high-end markets such as construction machinery filters.
Daily Maintenance
Glue Tank Cleaning: Clean the inner wall of the glue tank weekly with a special solvent to prevent glue carbonization and blockage.
Air Pressure Inspection: Check daily for stable air supply, as a 0.1MPa pressure drop can reduce glue output by approximately 8%.
Capacity Expansion
Integrated Production Line: Link with upstream pleating machines and downstream filter assembly machines to form a fully automated line, increasing capacity to 50 pieces/min (requires a dual-station feeding system).
Adhesive Type Expansion: Optional dual-component glue gun modules support high-strength adhesives like epoxy resin, expanding into high-end markets such as construction machinery filters.
