JSMRMJ-500 Pocket Filter Inner Frame Clinching Machine Production Line
2026-02-20
JSMRMJ-500 Pocket Filter Inner Frame Clinching Machine Production Line
Developed and manufactured by Jiangsu More Intelligent Equipment Co., Ltd., the JSMRMJ-500 Inner Frame Clinching Machine Production Line is a highly automated and precision-engineered device dedicated to the riveting processing of inner frames for air bag filters. As a professional core equipment for filter production, it integrates automatic conveying, precise positioning and multi-group riveting functions, and has become the first choice for air bag filter inner frame processing with its high efficiency, stability and strong adaptability.
The whole production line is composed of three key components: an automatic filter bag frame conveying device, a two-way module and a riveting mechanism, with electric power and compressed air as the dual power sources. It is equipped with a stepper motor to accurately transport the filter frame to the designated riveting position, and adopts a two-way ball screw to realize two-way, multiple and multi-group riveting of the inner clamping strips of the filter frame. The whole process is fully automated—after the riveting is completed, the finished product is automatically sent out of the station, which greatly reduces the labor intensity of operators and improves production continuity. The equipment can be flexibly adjusted according to the width of the filter frame, and the maximum passing width of the filter frame reaches 500mm, meeting the processing needs of different specifications of filter inner frames.
In terms of performance parameters, the JSMRMJ-500 has excellent production efficiency, with a production speed of 2 pieces per minute and a riveting efficiency of 10 times per minute. The total power of the machine is only 1.7kw, which is energy-saving and efficient, matching the air source pressure of 0.6MPa and the 380V/50Hz power supply standard, adapting to the industrial power and gas supply environment. The main machine is compact in structure with dimensions of 3304mm×1160mm×1774mm (L×W×H), which is easy to install and integrate into the entire filter production line, and the installation only needs to keep a reasonable distance from the wall to ensure convenient operation and maintenance.
The operation and control system of the equipment is humanized and intelligent, equipped with a touch screen that supports both Chinese and English languages. Operators can easily switch between manual and automatic modes, set riveting parameters such as riveting position and feeding speed, and monitor the real-time working status of the equipment through the IO monitoring interface. The riveting position can be simply adjusted by modifying the cylinder limit nut, and the equipment is configured with complete safety protection measures including protective covers and emergency stop buttons, complying with strict industrial safety operation specifications.
Daily maintenance and regular inspection of the equipment are simple and convenient. Routine maintenance only needs to keep the equipment clean, maintain the oil level of the pneumatic triple piece and drain water regularly, and monthly regular maintenance focuses on checking the wear of transmission parts and the tightness of fasteners. The equipment is equipped with a detailed fault troubleshooting guide, which can quickly solve common problems such as motor non-starting and inaccurate positioning, ensuring long-term stable operation. As a reliable and efficient automation equipment in the filter manufacturing industry, the JSMRMJ-500 provides a strong technical guarantee for the mass production of high-quality filter inner frames.
Developed and manufactured by Jiangsu More Intelligent Equipment Co., Ltd., the JSMRMJ-500 Inner Frame Clinching Machine Production Line is a highly automated and precision-engineered device dedicated to the riveting processing of inner frames for air bag filters. As a professional core equipment for filter production, it integrates automatic conveying, precise positioning and multi-group riveting functions, and has become the first choice for air bag filter inner frame processing with its high efficiency, stability and strong adaptability.
The whole production line is composed of three key components: an automatic filter bag frame conveying device, a two-way module and a riveting mechanism, with electric power and compressed air as the dual power sources. It is equipped with a stepper motor to accurately transport the filter frame to the designated riveting position, and adopts a two-way ball screw to realize two-way, multiple and multi-group riveting of the inner clamping strips of the filter frame. The whole process is fully automated—after the riveting is completed, the finished product is automatically sent out of the station, which greatly reduces the labor intensity of operators and improves production continuity. The equipment can be flexibly adjusted according to the width of the filter frame, and the maximum passing width of the filter frame reaches 500mm, meeting the processing needs of different specifications of filter inner frames.
In terms of performance parameters, the JSMRMJ-500 has excellent production efficiency, with a production speed of 2 pieces per minute and a riveting efficiency of 10 times per minute. The total power of the machine is only 1.7kw, which is energy-saving and efficient, matching the air source pressure of 0.6MPa and the 380V/50Hz power supply standard, adapting to the industrial power and gas supply environment. The main machine is compact in structure with dimensions of 3304mm×1160mm×1774mm (L×W×H), which is easy to install and integrate into the entire filter production line, and the installation only needs to keep a reasonable distance from the wall to ensure convenient operation and maintenance.
The operation and control system of the equipment is humanized and intelligent, equipped with a touch screen that supports both Chinese and English languages. Operators can easily switch between manual and automatic modes, set riveting parameters such as riveting position and feeding speed, and monitor the real-time working status of the equipment through the IO monitoring interface. The riveting position can be simply adjusted by modifying the cylinder limit nut, and the equipment is configured with complete safety protection measures including protective covers and emergency stop buttons, complying with strict industrial safety operation specifications.
Daily maintenance and regular inspection of the equipment are simple and convenient. Routine maintenance only needs to keep the equipment clean, maintain the oil level of the pneumatic triple piece and drain water regularly, and monthly regular maintenance focuses on checking the wear of transmission parts and the tightness of fasteners. The equipment is equipped with a detailed fault troubleshooting guide, which can quickly solve common problems such as motor non-starting and inaccurate positioning, ensuring long-term stable operation. As a reliable and efficient automation equipment in the filter manufacturing industry, the JSMRMJ-500 provides a strong technical guarantee for the mass production of high-quality filter inner frames.
Pocket Filter Inner Frame Clinching Machine Production Line
Technical Introduction to the Integrated Filter Pleating Production Line
